Service difficulty report · Button · Emb EMB145ER

Difficulty date
September 26, 2003
Submitted
October 6, 2003
Operation
General aviation
Make and model
Emb EMB145ER
Part
Button
Condition
Failed
Location
Fuel Filter
Component
Fuel Filter
Component part number
CEP60500
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

INDICATOR BUTTON FAILURE OCCURRED (DETAIL PART BROKE IN HALF) ON THREE UNITS AND CRACKS CLEARLY EVIDENT ON TWO OTHERS IN SAME AREA OF BREAKAGE. ONCE BROKEN, A SECTION OF THE BUTTON CAN TRAVEL BEYOND THE SEALED AREA OF THE HOUSING AND HAS THE CAPABILITY OF ALLOWING A FUEL LEAK OF UP TO 1.5 GALLONS PER MINUTE. ENGINEERING ANALYSIS INDICATES A LOW CYCLE FATIGUE SITUATION (FATIGUE CRACKS VISIBLE W/MICROSCOPE EXAMIN AT 7-30 POWER). CEP PERFORMED A (FEA) SIMULATING THE BUTTON RESTRAINED IN THE CAP HOUSING WHICH SHOWS THE FAILURE TO BE IN THE LOW CYCLE FATIGUE REGION FOR 7075-T6 ALUMINUM (BUTTON MATERIAL). PRODUCT DELIVERED T HS 813.

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