Service difficulty report · Shroud · Piper PA44180

Difficulty date
April 21, 2003
Submitted
October 14, 2003
Operation
General aviation
Aircraft
N266ER
Make and model
Piper PA44180
Aircraft serial
448195012
Engine
Lyc IO360E1A
Part
Shroud
Part number
8743602
Condition
Cracked
Location
Rt Eng Exhaust
Part time
126 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE CARB HEAT SHROUD ASSY (PN 8743602) FOR THIS AIRCRAFT SEEMS TO BE MANUFACTURED POORLY. WE SEEM TO HAVE AN UNUSUAL FAILURE RATE WHERE THE FORWARD ATTACH CLAMP IS WELDED TO THE SHROUD ASSEMBLY. WE HAVE CHANGED THIS PART 8 TIMES SINCE ENGINE INSTALLATION FOR A DEFECT IN THIS WELDED AREA. THE FOLLOWING IS A HISTORY TIMELINE OF HOURS AND DATES REPLACED. NEW 28 MAR 98 TT 0.0 HOURS, REPLACED 22 SEPT 98 TOTAL 100.0 HOURS, REPLACED. 21 JUL 01, TT 551.7 HOURS, REPLACED 22 APR 03, 677.7 HOURS I HAVE NO RECOMMENDED REPAIR OR DESIGN CHANGE THAT WOULD REMEDY THIS PROBLEM. (CE03200308406)

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