Service difficulty report · Bearing · Agusta A109

Difficulty date
October 17, 2003
Submitted
October 30, 2003
Operation
General aviation
Aircraft
N25RX
Make and model
Agusta A109
Aircraft serial
7220
Engine
Allsn 250C28
Part
Bearing
Part number
109042401103
Condition
Failed
Location
Tail Rotor Drive
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE DAILY INSPECTION OF HELICOPTER USED IN EMS, MECHANIC NOTICED NR 5 TAIL ROTOR BEARING GREASE SEAL HAD SEPARATED FROM BEARING. FRAGMENTS OF THE PHENOLIC BEARING CAGE WERE MISSING FROM BEARING ASSY. MECHANIC REPORTED NO EVIDENCE OF RESIDUAL GREASE ON ANY OF RECOVERED PARTS. MM CALLS FOR 1.5 MM OF GREASE EACH 300 HOUR OF OPERATION. THIS A/C NEXT 300 HOUR INSPECTION IS DUE IN APPROX. 30 HOURS. PREVIOUS HISTORY ON TAIL ROTOR BEARINGS INSTALL ON THIS AC CAN INCLUDE PROBLEMS ASSOCIATED WITH OVER SERVICING OF BEARINGS. EXCESS GREASE CAUSES INITIAL HIGH HEAT CONDITION AND DEFORMATION OF THE RUBBER GREASE SEAL. CARE MUST BE TAKEN THAT BEARINGS MUST BE INSTALLED IAW PROCEDURES AS DESCRIBED IN MM.