Service difficulty report · Flap · Boeing 737522

Difficulty date
July 28, 2003
Submitted
August 6, 2003
Operation
Air carrier
Aircraft
N949UA
Make and model
Boeing 737522
Aircraft serial
26692
Aircraft time
30,251 hours, 19,275 cycles
Engine
Ge CFM56*
Part
Flap
Condition
Failed
Location
Wings
Stage of operation
AP
How discovered
O
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WING FLAPS WOULD NOT GO TO POSITION 40 WHEN SELECTED. MADE FLAPS 30 LANDING. INSPECTION REVEALED THAT THE NR 3 AND 6 FLAP JACKSCREWS HAD SURFACE CORROSION. THE JACKSCREWS AND BALLNUTS WERE REPLACED. THE NR 3 AND 6 JACKSCREWS AND BALLNUTS WERE REPLACED. THE AIRCRAFT WAS TESTED AND NO FAULTS WERE FOUND. UPON FURTHER INSPECTION IN THE SHOP IT WAS NOTED THAT THE CORROSION ON THE JACKSCREWS HAD COME FROM THE BALLNUTS. INTERNAL INSPECTION OF THE BALLNUTS REVEALED SEVERE PITTING AND CORROSION DUE TO FAILURE OF THE INTERNAL CHROME PLATING.