Service difficulty report · Carbon Seal · Boeing 757222

Difficulty date
August 3, 2003
Submitted
August 19, 2003
Operation
Air carrier
Aircraft
N590UA
Make and model
Boeing 757222
Aircraft serial
28708
Aircraft time
22,455 hours, 6,116 cycles
Engine
Pwa PW2037
Part
Carbon Seal
Condition
Failed
Location
Engine
Stage of operation
CL
How discovered
O
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

SMOKE AND FUMES IN FLIGHT DECK AND CABIN. ENGINE DISASSEMBLY VERIFIED A BAD NR 2&3 CARBON SEAL. WHEN THIS CARBON SEAL LEAKS, PRESSURE BUILDS UP IN THE NR 1&3 AFT COMPARTMENT. EXCESSIVE PRESSURE ALLOWS OIL TO SEEP PAST AND THOSE SEALS AND ALLOWING BURNING OIL TO ENTER THE BLEED SYSTEM, WHICH FEEDS AIR TO THE CABIN. THE NR 2&3 CARBON SEAL IS A KNOWN PROBLEM THAT IS SYSTEMIC TO THE FLEET. ENGINES MODIFIED WITH A NEW DESIGN NR 2&3 CARBON SEAL WILL ELIMINATE THIS FAILURE MODE.