Service difficulty report · Seal Seat · Boeing 757222

Difficulty date
October 4, 2003
Submitted
October 14, 2003
Operation
Air carrier
Aircraft
N595UA
Make and model
Boeing 757222
Aircraft serial
28748
Aircraft time
22,601 hours, 6,149 cycles
Engine
Pwa PW2037
Part
Seal Seat
Condition
Detected
Location
Nr 3 Seal
Stage of operation
CL
How discovered
O
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FLT DIVERTED DUE TO SMOKE IN CABIN. ENGINE REMOVED AND NR 1, 2&3, NR 3 FORWARD & NR 3 AFT CARBON SEALS ALL REMOVED AND CHECKED. ALL CARBON SEALS CHECKED GOOD, MATING SURFACES OF SEAL SEATS OF NR 3 FWD & NR 3 AFT WERE FOUND TO HAVE HEAT CRACKS. MICROCRACKS ARE TYPICAL OF SEAL SEATS & ALTHOUGH THEY PRESSURE TESTED GOOD, STILL HAVE CONTRIBUTED TO SLIGHT LEAKAGE. IN ADDITION, SEAL SEATS ALSO FOUND TO BE SLIGHTLY OUT OF SPEC FOR FLATNESS. COMBINATION OF INCONTIGUOUS FLATNESS & MICROCRACKS IS BELIEVED TO HAVE CAUSED THE INTERMITTANT SEAPAGE OF OIL INTO GAS PATH.