Service difficulty report · Cap · Boeing 757222

Difficulty date
November 11, 2003
Submitted
November 25, 2003
Operation
Air carrier
Aircraft
N587UA
Make and model
Boeing 757222
Aircraft serial
26713
Aircraft time
34,879 hours, 12,181 cycles
Engine
Pwa PW2037
Part
Cap
Condition
Installed
Location
Oil Drain
Stage of operation
CL
How discovered
O
Nature of condition
W, B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RETURNED TO FIELD DUE TO SMOKE IN THE CABIN. A YELLOW PROTECTIVE CAP WAS LT ON THE DEOILER OVERBOARD BREATHER TUBE AFTER ENGINE INSTALLATION. AT ENGINE START, THE EXISTENCE OF THE CAP ALLOWED THE INTERNAL OIL PRESSURE TO BUILD UP SUFFICIENTLY TO UNSEAT SEVERAL OF THE BEARING CARBON SEALS RESULTING IN A LARGE OIL LOSS (> 7QTS.). AFTER REMOVING THE CAP & PERFORMING SEVERAL ENGINE RUNS, THE AIRCRAFT WAS CLEARED FOR SERVICE. SMOKE IN THE CABIN OCCURRED SHORTLY AFTER TAKEOFF. AC RETURNED TO FIELD AND ENGINE REMOVED. UPON DISASSEMBLY LARGE AMOUNTS OF OIL WERE STILL FOUND IN HPC DRUM CAVITIES AND SEALS LEAKED. ALL SEALS REPLACED.