Service difficulty report · Contactor · Cessna R182

Difficulty date
December 14, 2003
Submitted
January 15, 2004
Operation
General aviation
Aircraft
N4702R
Make and model
Cessna R182
Aircraft serial
R18200605
Aircraft time
4,315 hours
Engine
Lyc O540J3C5
Engine time
1,314 hours
Propeller
Mcauly B2D34C214
Part
Contactor
Part number
S15771
Condition
Shorted
Location
Starter
Part time
20 hours, 15 cycles
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

A NEW LIGHT WEIGHT STARTER WAS INSTALLED WHEN THE EXISTING STARTER FAILED. THE STARTER CONTACTOR WELDS ITSELF TOGETHER AFTER ABOUT 15 STARTS. 2 NEW MFG CONTACTORS WERE INSTALLED AND HAD THE SAME RESULTS. A HEAVY DUTY CONTACTOR HAS BEEN INSTALLED IAW MFG SERVICE BULLETIN. THE SUSPICION IS THAT THE NEWER STARTERS DRAW SO MUCH MORE IN RUSH AMPERAGE WITH THE LARGER ENGINES CAUSING THE CONTACT TO WELD AND STICK.

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