Service difficulty report · Wire · Maule MXT7180

Difficulty date
January 18, 2003
Submitted
February 9, 2004
Operation
General aviation
Aircraft
N4198R
Make and model
Maule MXT7180
Aircraft serial
14096C
Engine
Lyc O360C1F
Part
Wire
Condition
Damaged
Location
Rt Seat Converte
Part time
163 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CHECK LIST TELLS YOU TO REMOVE LOWER PANELS UNDER SEATS FOR INSP. REMOVED PANELS FOR INSP AND COMPLIANCE WITH SB 64 ON ELEVATOR CABLES. FOUND THAT UNDER RT SEAT THERE IS CONVERTER THAT IS FOR INSTRUMENT LIGHTS. WIRING WAS ROUTED FROM INSTRUMENT PANEL TO CONVERTER IT WAS PULLED TOO TIGHT ALLOWING 3 WIRES TO CHAFE ON 45 DEGREE SPAR BRACE. INSULATION WAS WORN OFF WITH DIRECT WELDING CONTACT OF WIRES ON SPAR MEMBER. NO CB POPPED. EQUIP NOT WORKING IAW MM IS INSTR LIGHTS, THEY ARE ON BUT DO NOT DIM AS REQUIRED. THIS CREATED FIRE WHICH MELTED SIDE KICK PANEL, BURNED INSULATION, CREATED FLAME PATH OF ABOUT 8 INCHES. THIS DAMAGE COULD NOT BE SEEN WITH PANELS INSTALLED. PILOT NEVER SMELLED SMOKE IN COCKPIT.

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