Service difficulty report · Cotter Pin · Bbavia 7ECA

Difficulty date
December 27, 2003
Submitted
May 12, 2004
Operation
General aviation
Aircraft
N53879
Make and model
Bbavia 7ECA
Aircraft serial
113676
Engine
Lyc O235C1
Part
Cotter Pin
Part number
AN32022
Condition
Sheared
Location
Rudder Pedal
Part time
1,554 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

COTTER KEY USED TO SECURE THE CLEVIS PIN BETWEEN THE RT RUDDER PEDAL AND RT BRAKE MASTER CYLINDER FAILED. THE HEAD OR TANGS OF THE COTTER KEY STRIKE AN ANGLE BRACKET ON THE FIREWALL WHEN THE RUDDER PEDAL IS FULLY DEPRESSED, DEPENDING UPON WHICH WAY THE CLEVIS PIN HAS ROTATED. AFTER THE COTTER KEY FALLS OUT OF THE CLEVIS PIN, THE CLEVIS PIN SEPARATES FROM THE RUDDER PEDAL AND BRAKE MASTER CYLINDER ASSY. THE RUDDER PEDAL FALLS FORWARD, ALLOWING THE TOP OF THE RUDDER PEDAL TO COME IN CONTACT WITH THE FIREWALL WHEN DEPRESSED. THIS RESULTS IN A LOSS OF RUDDER PEDAL TRAVEL. THE COTTER KEY TANGS SHEARED AT THE CLEVIS PIN.