Service difficulty report · Door · Piper PA28R201

Difficulty date
May 19, 2004
Submitted
June 23, 2004
Operation
General aviation
Aircraft
N2495M
Make and model
Piper PA28R201
Aircraft serial
28R7837090
Engine
Lyc IO360C1C6
Part
Door
Part number
67775000
Condition
Failed
Location
Heat Box
Component
Heat Box Assy
Component part number
99047000
Stage of operation
NR
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PARTIAL LOSS OF ENGINE POWER OCCURRED JUST AFTER TAKEOFF. THE MANIFOLD PRESSURE DROPPED TO 15 INCHES HG, RPM DROPPED TO 1900. PRE TAKEOFF ENGINE RUN UP, ALTERNATE AIR CHECK WAS REPORTED AS NORMAL. A POST FLIGHT INSPECTION REVEALED THAT ALTERNATE AIR (HEAT BOX) DOOR HAD SEPARATED FROM ALTERNATE AIR BOX ASSY, WAS INGESTED INTO FUEL SERVO INTAKE, PARTIALLY BLOCKED ENGINE INDUCTION AIR FLOW AND RESULTED IN A PARTIAL LOSS OF POWER. MS20470AD3 RIVETS (3EA) THAT SECURE DOOR TO AIR BOX ASSY HAD FAILED. IMPROPERLY BUCKED RIVETS DUE TO EXCESSIVE SPRING TENSION DURING ASSY AND/OR TOO MUCH SPRING TENSION FOR THE RIVETS TO BEAR.

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