Service difficulty report · Battery · Cessna 500CESSNA

Difficulty date
August 6, 2004
Submitted
August 17, 2004
Operation
General aviation
Aircraft
N999AM
Make and model
Cessna 500CESSNA
Aircraft serial
5000232
Aircraft time
9,316 hours, 7,360 cycles
Engine
Pwa JT15D1
Part
Battery
Part number
G6381
Part serial
G02068121
Condition
Exploded
Location
Equipment Bay
Part time
86 hours
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE ATTEMPTING TO PERFORM AN ENGINE START A LOUD NOISE WAS HEARD AND THE START WAS ABORTED. AN INVESTIGATION REVEALED THE MAIN BATTERY HAD EXPLODED. SEVEN OF THE TWELVE CELL CAPS WERE BLOWN OFF AND THE TOP COVER WAS BROKEN AND BLOWN OFF. BATTERY ELECTROLYTE HAD TO CLEANED FROM THE REAR EQUIPMENT BAY. A LOCAL BATTERY SHOP INFORMED US THEY HAD SEEN THE SAME PROBLEM WITH THIS TYPE BATTERY SEVERAL TIMES AND THE PROBLEM IS CAUSED BY INTERNAL ARCING IN THE BATTERY CAUSING FUMES TO BE IGNITED.