Service difficulty report · Seal · Boeing 777222

Difficulty date
April 27, 2004
Submitted
May 5, 2004
Operation
Air carrier
Aircraft
N773UA
Make and model
Boeing 777222
Aircraft serial
26929
Aircraft time
34,736 hours, 7,681 cycles
Engine
Pwa PW4077
Part
Seal
Condition
Failed
Location
Nr 1 Engine
Stage of operation
NR
How discovered
O
Nature of condition
E
Precautionary procedure
J, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 ENGINE N1 VIBRATIONS. 6TH STAGE TURBINE AIRSEAL FAILURE REF: PW4074/77 IPC (PN 51A346) 72-53-00 FIGURE 7, ITEM 70A. A 4-INCH AXIAL BY 6-INCH CIRCUMFERENTIAL PIECE OF THE SEAL HAD BROKEN OUT & WAS MISSING. THE REMAINDER OF THE LPT SUFFERED HEAVY DOWNSTREAM DAMAGE. THE SEAL WAS OF THE POST SERVICE BULLETIN PW4G-112-72-171 CONFIGURATION. THIS IS A NEW FAILURE MODE. THE 2ND SUCH FAILURE UA HAS SEEN. SEALS FROM BOTH FAILURES HAVE BEEN RETURNED TO PW & MTU FOR ROOT CAUSE ANALYSIS.