Service difficulty report · Generator · Boeing 767322

Difficulty date
May 28, 2004
Submitted
June 8, 2004
Operation
Air carrier
Aircraft
N644UA
Make and model
Boeing 767322
Aircraft serial
25094
Aircraft time
56,865 hours, 9,155 cycles
Engine
Pwa PW4060
Part
Generator
Condition
Inoperative
Location
Left
Stage of operation
CL
How discovered
O
Nature of condition
H, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RETURN TO FIELD DUE TO L-GENERATOR INOP. TEARDOWN REVEALED THAT THE DIFFERENTIAL AND CLUSTER GEARS WERE SEVERELY DAMAGED BEYOND REPAIR. IT APPEARS THAT SOME KIND OF CONTAMINATION WAS INTRODUCED WHICH EITHER INTERRUPTED/DILUTED THE OIL SUPPLY TO ONE OF THE CLUSTER GEARS, OR DAMAGED THE PLATING ON THE SHAFT RESULTING IN LARGE AMOUNTS OF METAL INTRODUCED IN-BETWEEN BEARING SURFACES. THE CONTAMINATION COULD HAVE BEEN FUEL (OR SOME OTHER CONTAMINATE WHICH LOWERED THE VISCOSITY OF THE OIL), OR SOME OTHER FOREIGN PARTICLE(S) INTRODUCED EARLY IN THE UNITS LIFE. NO FUEL SMELL WAS NOTED BY TECHNICIAN DURING TEARDOWN. THE UNIT IS UNDERGOING A COMPLETE OVERHAUL.