Service difficulty report · Actuator · Boeing 737322

Difficulty date
June 7, 2004
Submitted
June 15, 2004
Operation
Air carrier
Aircraft
N386UA
Make and model
Boeing 737322
Aircraft serial
24661
Aircraft time
41,037 hours, 28,729 cycles
Engine
Ge CFM56*
Part
Actuator
Condition
Failed
Location
Le Flaps
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RETURNED TO FIELD DUE TO NR 3 LEADING EDGE FLAP PROBLEM. REPLACEMENT OF THE LEADING EDGE FLAP ACTUATOR CORRECTED THE DISCREPANCY. THE LEADING EDGE FLAP ACTUATOR WAS FOUND WITH A SEVERELY DETERIORATED PISTON HEAD SEAL. THE CONDITION OF THIS SEAL SUPPORTS THE REASON FOR REMOVAL OF SLOW TO RETRACT. THE DETERIORATED SEAL WOULD RESULT IN CONSIDERABLE LEAKAGE (OR BYPASSING) ACROSS THE PISTON HEAD, RENDERING THE ACTUATOR VERY INEFFICIENT AT CONVERTING HYDRAULIC PRESSURE INTO ACTUATION FORCE. THIS IS ESPECIALLY TRUE IN THE RETRACT DIRECTION, AS THE NOMINAL PRESSURE DELTA IS LESS DURING RETRACTION THAN IN EXTENSION.