Service difficulty report · Seal · Boeing 737322

Difficulty date
August 2, 2004
Submitted
August 10, 2004
Operation
Air carrier
Aircraft
N393UA
Make and model
Boeing 737322
Aircraft serial
24668
Aircraft time
39,732 hours, 28,040 cycles
Engine
Ge CFM56*
Part
Seal
Condition
Misinstalled
Location
Nr 2 Engine
Stage of operation
TO
How discovered
O
Nature of condition
W, A, J
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ABORTED TAKEOFF AT VERY LOW SPEED DUE TO A REPORT OF FLAMES COMING FROM THE TAILPIPE OF THE NR 2 ENGINE. FLT RETURNED TO THE GATE UNDER IT'S OWN POWER. TEARDOWN OF THE ENGINE REVEALED THAT AN HPC STAGE 6 HONEYCOMB HAD FAILED. THIS FAILURE MODE IS AN INDUSTRY KNOWN FAILURE MODE AND IT INVOLVES SHOP TECHNIQUES AND PRACTICES DUE TO THE CRITICALITY OF THE SEAL INSTALLATION. OVER THE YEARS ENGINEERING HAS REVIEWED THE INSTALLATION PROCEDURE AND HAS IMPLEMENTED BEST SHOP PRACTICES TO ENSURE PROPER INSTALLATION OF THE SEAL.