Service difficulty report · Engine · Boeing 777222

Difficulty date
September 14, 2004
Submitted
September 21, 2004
Operation
Air carrier
Aircraft
N795UA
Make and model
Boeing 777222
Aircraft serial
26927
Aircraft time
30,139 hours, 4,648 cycles
Engine
Pwa PW4090
Part
Engine
Condition
Failed
Location
Nr 2
Stage of operation
CL
How discovered
O
Nature of condition
K, E, J
Precautionary procedure
E, J, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LOSS OF OIL PRESSURE IN NR 2 ENGINE AND ENGINE VIBRATION. MAINTENANCE FOUND METAL ON THE MASTER & NR 4 BEARING CHIP DETECTORS, & METAL IN THE TAILPIPE. THE ENGINE WAS REPLACED IN SEA. TEARDOWN REVEALED THE THRUST BALANCE CAVITY ROTATING OUTER SEAL CAUGHT FIRE & BURNED AWAY. SUBSEQUENT HEAT DISTRESS LIBERATED LARGE CHUNKS OF BOTH THE STATIC & ROTATING THRUST BALANCE CAVITY OUTER SEALS. SLIGHTLY OVER 7 LBS. OF MATERIAL CENTRIFUGED OUTWARD INTO ROTOR, CREATING APPROX 2100 OZ-IN OF UNBALANCE & THE RESULTANT HIGH VIBRATION. RESULTANT DAMAGE TO NR 4 BEARING, & ITS CARBON SEALS ACCOUNTED FOR OIL LOSS. ROOT CAUSE FOR FIRE IS UNDER PWA INVESTIGATION & WILL TAKE SEVERAL MONTHS.