SDR 20050908

Service difficulty report · Tube · Helio H295

Difficulty date
September 9, 2005
Submitted
September 9, 2005
Operation
General aviation
Aircraft
N9185Z
Make and model
Helio H295
Aircraft serial
1228
Aircraft time
12,824 hours
Part
Tube
Part number
B4015
Part serial
130
Condition
Cracked
Location
Zone 200
Stage of operation
IN
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CARRY-THRU VERTICAL TUBE CRACKED ON CARRY-THRU ASSEMBLY. THIS CARRY-THRU IS MODIFIED BY STC SA1590CE. TIME IN SERVICE IS UNKNOWN. ALSO NOTED IS THAT THE VERTICAL TUBE WALL THICKNESS WAS .065 INCH RATHER THAN .120 INCH. THE HEAVIER WALL THICKNESS OF .120 IS CALLED OUT ON THE DRAWING AND IT IS SURMISED THAT SOME EARLY SERIAL NUMBER CARRY-THRU'S HAD THE LIGHTER WALL TUBE INSTALLED. THIS AIRPLANE WAS TOSSED IN A TORNADO AND SUSTAINED DAMAGE TO THE RT MAIN GEAR ATTACHMENT, PROPELLER, AND RT WING. INSPECTED THE CARRY-THRU FOR HIDDEN DAMAGE. PLEASE NOTE, HAVE FOUND OTHER CARRY-THRU'S WITH CRACKED VERTICAL TUBES RESULTING FROM FATIGUE.

More about the Helio H-295