Service difficulty report · Relay · Piper PA44180

Difficulty date
March 1, 2005
Submitted
March 1, 2005
Operation
General aviation
Aircraft
N934ER
Make and model
Piper PA44180
Aircraft serial
4496191
Aircraft time
13 hours
Engine
Lyc O360*
Part
Relay
Part number
39570002
Condition
Shorted
Part time
13 hours
Component
Gear Mute Relay · Piper
Stage of operation
IN
How discovered
V
Nature of condition
S
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CREW NOTED VARIOUS ROCKER SWITCHES, LOCATED ON INSTR PANEL, FAILED TO ILLUMINATE. IT WAS DISCOVERED THAT FUEL PUMP SWITCHES, LOCATED ON LWR PILOT'S PNL, JUST TO LT OF EMER GEAR EXT, WERE CONTACTING GEAR MUTE RELAY (SMALL METAL BOX) LOCATED DIRECTLY BEHIND THEM. CONTACT WAS MADE THROUGH LWR TRMNLS ON EACH SWITCH, WHICH WAS NOT INSULATED AS WERE SOME OF OTHER TRMNLS ON SAME SWITCH. TERMINALS ARE WHERE LIGHTING WIRES FOR INTERNAL SWITCH LIGHTS ARE CONNECTED TO SWITCH. THIS CAUSED ALL OF LIGHTS IN ALL OF PNL MOUNTED ROCKER SWITCHES TO NOT ILLUMINATE. EVIDENCE OF ABNORMAL HEAT BEING GENERATED BY LIGHT DIMMER ASSEMBLIES (P/N 39570-002), SO THAT ASSY WAS REPLACED WITH SERVICEABLE ASSY, RELAY WAS ALSO REPOSITIONED.

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