Service difficulty report · Bulkhead · Cessna 172S

Difficulty date
June 30, 2005
Submitted
July 22, 2005
Operation
General aviation
Aircraft
N154ME
Make and model
Cessna 172S
Aircraft serial
172S8534
Engine
Lyc IO360A1A
Propeller
Mcauly 1A170E
Part
Bulkhead
Part number
05522311
Condition
Cracked
Location
Prop Spinner
Part time
187 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING 100 HR INSPECTION THE FORWARD SPINNER BULKHEAD WAS FOUND TO BE CRACKED AROUND ALL SIX (6) BOLT HOLES. THINK THAT THE CAUSE OF THE PROBLEM IS THAT WHEN THE PROP MOUNTING BOLTS ARE TORQUED TO THE LIMITS GIVEN IN THE SRM AND THAT THE FORWARD BULKHEAD GETS PULLED DOWN SLIGHTLY INTO THE CHAMFER OF THE PROP BOLT HOLES AND THIS IN TURN STRESSES THE PART LEADING TO CRACKING. TO SOLVE THIS PROBLEM, THINK THAT THE TORQUE OF THE MOUNTING BOLTS AND THE DESIGN OF THE BULKHEAD NEED TO BE EVALUATED AND CHANGES MADE. ANOTHER SOLUTION MIGHT BE TO ADD A PLATE OVER THE MOUNTING AREA MUCH LIKE THE ONE REQUIRED FOR SOME 152 PROP INSTALLATIONS TO ALLOW THE STRESS FROM THE MOUNTING BOLTS TO BE MORE EVENLY DISTRIBUTED. (K)

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