Service difficulty report · Stud · Amtr SKYBOLT

Difficulty date
July 1, 2005
Submitted
July 26, 2005
Operation
General aviation
Aircraft
N25KC
Make and model
Amtr SKYBOLT
Aircraft serial
2
Engine
Lyc IO540C4B5
Part
Stud
Part number
3813
Condition
Broken
Location
Nr 3 Cylinder
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AC WAS ENROUTE WHEN PILOT HEAR (PUFF) NOISE AND SAW OIL BEGINNING TO COME FROM ENGINE COMPARTMENT. HE THROTTLED BACK AND DID A PRECAUTIONARY LANDING AT THE NEAREST AIRPORT. THROTTLED BACK AND DID A PRECAUTIONARY LANDING. UPON INSPECTION IT WAS FOUND THAT 4 OF 8, NR 3 CYL BASE NUT STUDS (2 EA PN 3813, 2 EA PN 5015) HAD BROKEN OFF ABOUT EVEN WITH HEIGHT OF CYLINDER BASE FLANGE. APPROX 90 PERCENT OF REMAINING CYL BASE NUTS ON ENTIRE ENG WERE FINGER LOOSE. CASE AND CYLINDER WERE NDT AND NO CRACKS WERE FOUND. NEW STUDS AND NUTS WERE INSTALLED AT FAILED LOCATION, ALL CYL BASE NUTS WERE TORQUED IAW MM. SUSPECT CYL BASE NUTS WERE NOT PROPERLY TORQUED OR PROPER TORQUING SEQUENCE WAS NOT UTILIZED AT OVERHAUL. (K)