Service difficulty report · Transmission · Hughes 369D

Difficulty date
July 10, 2005
Submitted
July 27, 2005
Operation
General aviation
Make and model
Hughes 369D
Aircraft serial
6110958D
Part
Transmission
Part number
369D21500505
Condition
Unserviceable
Location
Main Rotor
Part time
10,061 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROTATION OF THE M/R HUB WHILE PERFORMING ROUTINE MAINTENANCE A NOTICEABLE (SQUEAK) WAS HEARD COMING FROM THE M/R TRANSMISSION. SUBSEQUENT INVESTIGATION ALLOWED FOR THE DISCOVERY OF THE INPUT PINION HAVING SIDE SLOPE AND THE SQUEAK WAS HEARD WITH A LISTENING DEVICE INSIDE THE TRANS AND LEAD TO THE DISCOVERY OF THE LOWER CHIP PLUG HAVING A LOT OF METAL YET NONE HAD MADE CONTACT. REMOVED TRANS, PULLED INPUT PINION AND IT AND THE BEVEL GEAR SPALLED.