Service difficulty report · Tube · Maule M5235C

Difficulty date
April 15, 2005
Submitted
December 5, 2005
Operation
General aviation
Aircraft
N56395
Make and model
Maule M5235C
Aircraft serial
7335C
Aircraft time
1,350 hours
Engine
Lyc O540*
Part
Tube
Condition
Corroded
Location
Fuselage
Part time
1,350 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ANNUAL INSPECTION DISCOVERED WIDESPREAD CORROSION OF 4130 STEEL FUSELAGE STRUCTURE. LOWER DOOR POST TUBES WERE CORRODED NEARLY THROUGH, RENDERING AIRPLANE UNAIRWORTHY. SIGNIFICANT PORTIONS OF APPARENT ORIGINAL YELLOW FIBERGLASS INSTALLATION WERE WET. AIRCRAFT WAS KEPT OUTSIDE. MOISTURE MIGHT HAVE ENTERED THROUGH WING ROOT, WITH PROBLEM POSSIBLY COMPOUNDED BY HEADLINER BEING FACTORY SALINE-IMPREGNATED (FOR FIRE RESISTANCE), AND BY WICKING OF MOISTURE BY FIBERGLASS INSULATION. THE MOST SIGNIFICANT CORROSION WAS NOT VISIBLE WITHOUT TEARING OUT INTERIOR THAT IS NOT TYPICALLY AND CONVENIENTLY REMOVABLE. AC HAD BEEN FLOATPLANE, SEASONALLY, SINCE 1999.

More about the Maule M-5-235C