Service difficulty report · Wedge · Boeing 777222

Difficulty date
October 17, 2005
Submitted
October 25, 2005
Operation
Air carrier
Aircraft
N220UA
Make and model
Boeing 777222
Aircraft serial
30223
Aircraft time
17,291 hours, 2,352 cycles
Engine
Pwa PW4090
Part
Wedge
Condition
Damaged
Location
Nr 9 Slat
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 9 LEADING EDGE SLAT HAS INTERIM REPAIR INSTALLED INBOARD T/E WEDGE ON LWR SKIN. LOCALIZED DELAMINATION ON THE LOWER SKIN AT THE ENDS OF THE TRAILING EDGE WEDGE OR JUCT AFT OF THE ACTUATOR ATTACH POINTS IS COMMONPLACE FOR THE 777 SLATS. THE 777 AMM 57-43-99 WAS ISSUED TO ALLOW FOR A STRUCTURAL ADHESIVE INJECTION INTERIM REPAIR FOR SMALL DELAMINATED AREAS. IN THIS CASE, AN AREA OF DELAMINATION THAT WAS WITHIN THE LIMITS OF THE AMM WAS REPAIRED. FOLLOW-UP INSPECTIONS ARE REQUIRED AT 50 AND EVERY 500 CYCLES THEREAFTER UNTIL A PERMANENT REPAIR IS INSTALLED AT THE NEXT HMV. THE LONG TERM SOLUTION FOR THIS SYSTEMIC PROBLEM IS TO INSTALL A NEWLY DESIGNED TE WEDGE ON THESE SLATS. BOEING IS CURRENTLY WORKING