Service difficulty report · Poppet Valve · Cessna 172S

Difficulty date
January 20, 2006
Submitted
January 20, 2006
Operation
General aviation
Aircraft
N575TW
Make and model
Cessna 172S
Aircraft serial
172S10078
Aircraft time
33 hours
Engine
Lyc IO360L2A
Part
Poppet Valve
Condition
Sticking
Location
Engine
Part time
33 hours
Component
Fuel Flow Divid · Lyc · 63323440ASY
Component part number
LW2576564
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT WOULD NOT START. ENGINE & FUEL COLD SOAKED (JUST AT BELOW 32 DEG. F). THE FLOW DIVIDER POPPET VALVE WOULD STICK CLOSED AND PREVENT FUEL FLOW. AFTER TROUBLSHOOTING DETERMINED THAT UNIT WOULD STICK IN CLOSED AND OPEN POS. THE CLOSED POS. PREVENTS FUEL FLOW TO NOZZLES. FOUND IF UNIT WAS COOLED ON THE BENCH WITHOUT FUEL IN THE DIVIDER THE POPPET VALVE WOULD STILL STICK. SUSPECT MFG TOLERANCES BAD ON POPPET ASSY. TRIED DUPLICATING ON AN AIRCRAFT 1 1/2 YEARS OLDER. COULD NOT DUPLICATE. HOWEVER, COULD DUPLICATE ON AN AIRCRAFT WHO'S SERIAL NUMBER IS IN CLOSE TO THE SQUAWKED AIRCRAFT. APPEARS TO BE A SPECIFIC LOT NUMBER OF EFFECTED PARTS. HEAT FROM RUNNING ENGINE RUNNING KEEPS VALVE MOVING FREELY.

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