What was found
UPON RECEIPT OF STARTER, INITIAL INSPECTION REVEALED LOOSE HARDWARE ATTACHING FRONT HOUSING TO STATOR HOUSING. DISASSEMBLED UNIT AND FOUND TWO PIECES OF SOLDER IN ARMATURE AREA; ONE APPROX .2500 X .7500 X .0625 INCH, THE SECOND APPROX .2500 INCH X 2 INCHES X .0625 INCH. ALSO FOUND 1 OF 4 BRUSHES NOT SEATED IN BRUSH HOLDER AND NOT IN CONTACT WITH COMMUTATOR. FASTENER HOLES IN STATOR HOUSING WERE STRIPPED AS THOUGH FASTENERS WERE OVER-TORQUED TO SEAT FRONT HOUSING IN STATOR HOUSING. RECOMMEND RE-EVALUATE OVERHAUL PROCEDURES, QUALITY CONTROL, AND POST-OVERHAUL TEST PROCEDURES. RECOMMEND ALL OPERATORS CAREFULLY INSPECT COMPONENTS RECEIVED BEFORE INSTALLING ON AIRCRAFT.