Service difficulty report · Adapter · Robsin R22BETA

Difficulty date
July 14, 2006
Submitted
July 27, 2006
Operation
General aviation
Aircraft
N185MH
Make and model
Robsin R22BETA
Aircraft serial
0976
Engine
Lyc O320B2C
Part
Adapter
Condition
Broken
Location
Engine
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE CHANGING OIL FILTER DURING ROUTINE 100 HR INSPECTION, OIL FILTER ADAPTER CENTER THREADED SHAFT BROKE OFF LEAVING HALF SHAFT INSIDE ADAPTER AND OTHER HALF THREADED INTO OIL FILTER. THIS OCCURRED WITH MINIMAL ROTATIONAL TORQUE BEING APPLIED. INSPECTION OF SHAFT REVEALED THAT MACHINED CENTER SECTION OF SHAFT AT SHEAR POINT WAS MACHINED TO DEEP LEAVING ONLY A MAXIMUM WALL THICKNESS OF .020, AND PROBABLY MUCH LESS AT SHEAR LINE JUDGING BY KNIFE EDGE CONDITION OF BREAK POINT. RECOMMENDATION: FURTHER INVESTIGATION AT MFG LEVEL POSSIBLE AD GENERATION TO DETERMINE IF OTHER UNITS CURRENTLY IN SERVICE HAVE SAME DEFECT CONDITION.