Service difficulty report · Precooler · Boeing 777222

Difficulty date
February 12, 2006
Submitted
February 21, 2006
Operation
Air carrier
Aircraft
N796UA
Make and model
Boeing 777222
Aircraft serial
26931
Aircraft time
35,627 hours, 5,374 cycles
Engine
Pwa PW4090
Part
Precooler
Condition
Damaged
Location
Rt Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RIGHT ENGINE PNEUMATIC STRUT PRECOOLER HAS A 5 INCH BY 1-4 INCH GAP AT BOTTOM LEFT SIDE. REPLACED RIGHT ENGINE PRECOOLER. OP CHECKS OK. THE DAMAGE FOUND WAS TYPICAL FOR THIS UNIT. THE CYCLING OF THE HPSOV AND THE ASSOCIATED PRESSURE SPIKES CAUSE FATIGUE CRACKING IN THE PRECOOLER HOT SECTION. A RECENT ASCPC S/W REVISION ADDRESSED THE PROBLEM. UNITED HAS ACCOMPLISHED ALL AIRCRAFT. ALSO, UNITED IS ACCOMPLISHING A SIDE PLATE STRENGTHENING MODIFICATION. THIS AIRCRAFT WAS SCHEDULED FOR THE MOD BUT THE FAILURE PREEMPTED IT.