Service difficulty report · Engine · Boeing 777222

Difficulty date
July 27, 2006
Submitted
August 1, 2006
Operation
Air carrier
Aircraft
N212UA
Make and model
Boeing 777222
Aircraft serial
30218
Aircraft time
20,822 hours, 4,802 cycles
Engine
Pwa PW4077
Engine time
34,786 hours, 6,862 cycles
Part
Engine
Condition
Making Metal
Location
Nr 1
Stage of operation
CR
How discovered
O
Nature of condition
Y
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 ENGINE FAILED. ACFT DIVERTED TO SLC DUE TO LT ENG SURGE, EGT EXCEEDED TEMPERATURE LIMITS. METAL IN TAIL PIPE. TEARDOWN REVEALED EXTREME BURNING OF HPT STAGE-1 NOZZLE GUIDE VANES (NGVS). SEVERAL NGVS BURNED IN HALF, & REMAINDER SHOWED SIGNIFICANT OVERLOAD DAMAGE. DOWNSTREAM DAMAGE SIGNIFICANT. ALL HPT STAGE-1 BLADES FRACTURED AT PLATFORM. REMAINING HPT & LPT AIRFOILS (BLADES & VANES) SCRAPPED DUE TO HEAVY IMPACT DAMAGE. ALTHOUGH NO FUEL SYS CONTAMINATION FOUND, 1 FUEL NOZZLE HAD 2 OF ITS HEATSHIELDS DISPLACED APPROX .080" INWARD FROM NORMAL POSITION. THIS IS A FIRST-OF-KIND INDUSTRY FAILURE, & PWA IS INVESTIGATING THE POSSIBILITY OF FUEL NOZZLE TORCHING.