Service difficulty report · Compressor · Boeing 767322

Difficulty date
July 26, 2006
Submitted
August 1, 2006
Operation
Air carrier
Make and model
Boeing 767322
Aircraft serial
25284
Aircraft time
62,564 hours, 10,249 cycles
Engine
Pwa PW4060
Part
Compressor
Condition
Stalled
Location
Nr 2 Engine
Stage of operation
CL
How discovered
O
Nature of condition
R, Y
Precautionary procedure
J, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RETURN TO FIELD DUE TO NR 2 ENGINE COMPRESSOR STALL. TEARDOWN CONFIRMED THAT THIS WAS A GROUP-3 SURGE. GROUP -3 SURGES RESULT FROM EXCESSIVE BLADE TIP CLEARANCES IN THE AFT STAGES OF THE HP COMPRESSOR. THE HP COMPRESSOR IN THIS ENGINE WAS A SEGMENTED CASE CONGIGURATION, INCORPORATING A HAYNES REAR HOOK. PER THE REQUIREMENTS OF AD 2003-19-15, THIS ENGINE WAS REMOVED AND CONVERTED TO THE RING-CASE CONFIGURATION (RCC). THE RCC CONFIGURATION IMPROVES RETENTION OF HP COMPRESSOR BLADE TIP CLEARANCES, THEREBY ELIMINATING GROUP-3 SURGES.