Service difficulty report · Contactor

Difficulty date
May 27, 2007
Submitted
July 2, 2007
Operation
General aviation
Aircraft
N134DC
Aircraft time
114 hours
Engine
Cont IO360A
Engine time
114 hours
Part
Contactor
Part number
10382585
Condition
Melted
Location
Magneto
Part time
114 hours
Component
Dual Magneto · D4LN2021
Component part number
1038255511
Stage of operation
CR
How discovered
O
Nature of condition
G, Y
Precautionary procedure
E, B, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT HAD DEPARTED FOR A SIGHT SEEING TRIP. ON THE RETURN, ALL ENGINE POWER WAS LOST, THE AIRCRAFT WAS LANDED IN A MEADOW WITH MINIMAL DAMAGE TO THE AIRCRAFT. UPON INSPECTION OF THE ENGINE, FOUND THAT THE MFG DUAL MAGNETO D4LN-2021 WAS NOT FUNCTIONAL ON EITHER MAG. UPON FURTHER INVESTIGATION IT WAS DETERMINED THAT THE CAM FOLLOWERS OF THE POINTS HAD GOTTEN TOO HOT AND MELTED TO A POINT THAT RENDERED THE CONTACT ASSEMBLY INOPERATIVE, CAUSING A DUAL FAILURE OF THE MAG. IT WAS NOTED THAT THE SCREW THAT HOLDS THE POINTS CAM IN PLACE HAD A TORQUE CHECK PAINTED ON IT AND HAD TURNED BLACK FROM HEAT. DUE TO THE FACT THAT THE DUAL MAG HAS MORE POSSIBILITIES TO PRODUCE MORE HEAT JUST FROM THE ELECTRICAL PART OF MA