Service difficulty report · Spar · Bbavia 7FC

Difficulty date
July 26, 2007
Submitted
October 3, 2007
Operation
General aviation
Aircraft
N9032B
Make and model
Bbavia 7FC
Aircraft serial
7FC123
Engine
Cont C90*
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
5146R
Condition
Cracked
Location
Rt Wing
Part time
3,177 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AC WAS BEING MODIFIED TO INCLUDE THE INSTALLATION OF WING SPAR INSPECTION HOLE KIT IAW STC NR SA005278E. A PORTION OF THE WING LEADING EDGE SKIN WAS REMOVED AND THE WING SPAR WAS VISUALLY INSPECTED AS SPECIFIED IN THE INSTALLATION INSTRUCTIONS SUPPLIED WITH THE STC. DURING THIS VISUAL INSPECTION, A CRACK WAS OBSERVED ON THE TOP SURFACE OF THE RT WING FRONT SPAR. THE CRACK ORIGINATES AT THE IB AND OF THE AFT PLYWOOD REINFORCEMENT PLATE. REINFORCEMENT PLATE IS LOCATED ON THE AFT SIDE OF THE FRONT SPAR, UNDER THE LT STRUT ATTACHMENT FITTING. THE CRACK PROGRESSES OB ALONG THE TOP SURFACE OF THE SPAR AT A SLIGHT FORWARD ANGLE (CRACK ANGLE TOWARD THE FORWARD PLYWOOD REINFORCEMENT PLATE). THE SURFACE OF THE CRACK IS ALONG THE TOP OF THE SPAR, NOT THROUGH BOLT HOLES OR NAIL HOLES. THE AIRCRAFT MAINTENANCE RECORDS INDICATES THAT A WING SPAR INSPECTION HAD PREVIOUSLY BEEN COMPLETED IAW AD 2000-25-02. THE AC SHOWED NO EVIDENCE OF WING DAMAGE SUBSEQUENT TO SAID INSPECTION.