Service difficulty report · Cylinder Head · Diamon DA42

Difficulty date
August 9, 2007
Submitted
October 3, 2007
Operation
General aviation
Aircraft
N350TS
Make and model
Diamon DA42
Aircraft serial
42061
Engine
Thielt TAE12501
Part
Cylinder Head
Part number
02722001002R1
Condition
Failed
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE BEGAN LOSING COOLANT BY PRESSURIZING THE COOLING SYSTEM WITH COMBUSTION PRESSURE AND BLOWING COOLANT OVERBOARD. WHEN CYLINDER HEAD WAS REMOVED, EACH CYLINDER HAD A CRACK BETWEEN THE GLOW PLUG AND EXHAUST VALVE RECESS. THE ENGINE HAD PASSED A COMPRESSION CHECK AND IT IS SUSPECTED THAT THE CRACKS WOULD ONLY LEAK WHEN THE ENGINE WAS WARMED TO OPERATING TEMPERATURE. THE RESULTANT COOLANT LOSS ONLY INCREASE THE PROBABILITY OF FURTHER TEMPERATURE EXCURSIONS. A PROBABLE CAUSE INCLUDE INADEQUATE COOLING PROVIDED BY THE AIRFRAME MFG, INADEQUATE WATER JACKETING IN THE ENGINE RESULTING IN HOT SPOTS WHICH COULD LEAD TO CRACKING, AND ENGINE RUNNING AT A HIGHER RPM THAN THE COOLING SYSTEM COULD HANDLE.

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