Service difficulty report · Blade · Agusta A109

Difficulty date
September 11, 2007
Submitted
October 3, 2007
Operation
General aviation
Aircraft
N2MF
Make and model
Agusta A109
Aircraft serial
7277
Engine
Allsn 250C20B
Part
Blade
Part number
10901030115
Part serial
M63
Condition
Cracked
Location
Main Rotor
Part time
663 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

EXCESSIVE 1 PER REVOLUTION VIBRATION NOTICED IN MAIN ROTOR SYSTEM. THE AIRCRAFT WAS LANDED WITHOUT INCIDENT. INVESTIGATION REVEALED CORD WISE CRACKS IN UPPER AND LOWER SKINS AT STATION 1979 EXTENDING FROM THE TRAILING EDGE TO THE AFT SIDE OF THE SPAR. THE HONEYCOMB CORE OF THE BLADE IS ALSO SEPARATED AND DAYLIGHT CAN BE SEEN THROUGH CRACKS IN THE BLADE. THE CRACKS IN BOTH SKINS THEN EXTEND SPAN-WISE ALONG THE SPAR FROM STA 1925 TO STA 2075. THESE CRACKS ARE EXACTLY AS DESCRIBED IN TECH BULLETIN 109-50, PART 1 REQUIRES DAILY VISUAL INSPECTIONS OF BLADES WITH GREATER THAN 500 HOURS OF OPERATION BETWEEN STATIONS 1550 AND 3100. BT 109-50, PART II REQUIRES INSPECTION OF THIS AREA WITH A 3X MAGNIFYING GLASS EVERY 25 FLIGHT HOURS. NO DISCREPANCIES WERE NOTED DURING THESE INSPECTIONS PRIOR TO THE REPORT OF UNUSUAL VIBRATION. (K)