Service difficulty report · Compressor · Boeing 777222

Difficulty date
January 6, 2007
Submitted
January 16, 2007
Operation
Air carrier
Aircraft
N223UA
Make and model
Boeing 777222
Aircraft serial
30224
Aircraft time
21,289 hours, 2,863 cycles
Engine
Pwa PW4090
Engine time
20,581 hours, 2,799 cycles
Part
Compressor
Condition
Stalled
Location
Nr 2
Stage of operation
CR
How discovered
O
Nature of condition
Y, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 2 ENGINE COMPRESSOR STALL. ENGINE CONTINUES STALLING WHENEVER THROTTLE ADVANCED BEYOND IDLE. ENGINE REPLACED AT KIX. SHOP DISASSEMBLY SHOWED HEAVY HP COMPRESSOR BLADE DAMAGE RESULTING FROM LIBERATION OF 14 BROKEN VARIABLE STATOR VANE INNER TRUNNION 'BUTTONS'. THE INNER TRUNNION BUSHINGS HAD WORN AWAY, THEREBY ALLOWING METAL-TO-METAL CONTACT BETWEEN THE 'BUTTONS' AND INNER SHROUD. THIS PROBLEM HAS PREVIOUSLY OCCURRED IN THE INDUSTRY. CURRENT FIXES ARE TO RTV THE INNER SHROUD CAVITIES, TO CONTAIN BROKEN BUTTONS, AND PREVENT THEM FROM ENTERING THE GASPATH. THE OTHER FIX IS NEW MATERIAL INNER TRUNNION BUSHINGS THAT ARE MORE RESISTANT TO WEAR.