Service difficulty report · Blade · Boeing 767322

Difficulty date
February 12, 2007
Submitted
February 16, 2007
Operation
Air carrier
Aircraft
N654UA
Make and model
Boeing 767322
Aircraft serial
25392
Aircraft time
61,630 hours, 10,193 cycles
Engine
Pwa PW4060
Engine time
27,849 hours, 4,468 cycles
Part
Blade
Condition
Failed
Location
Compressor
Stage of operation
CR
How discovered
O
Nature of condition
R
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 ENGINE STALLED INFLIGHT. [SUP 4-20-07] SURGE OCCURRED AT TOD; ENGINE REPLACED AT ORD. TEARDOWN REVEALED THAT 1 HP COMPRESSOR STAGE-7 BLADE FAILED IN THE AIRFOIL NEAR THE TIP. THE AMOUNT OF MISSING AIRFOIL WAS APPROXIMATELY 1-SQ.IN. FAILURE BEGAN AS A FATIGUE CRACK AT THE AIRFOIL TRAILING EDGE, AND PROGRESSED FORWARD IN FATIGUE. THIS FRACTURE MODE EVENTUALLY TRANSITIONED TO A DUCTILE OVERLOAD THAT LED TO SEPARATION AT THE MID-CHORD LOCATION. DOWNSTREAM AIRFOIL DAMAGE WAS NOTED ON STAGES 8, 9, AND 10.