Service difficulty report · Blades · Boeing 777222

Difficulty date
June 17, 2007
Submitted
June 20, 2007
Operation
Air carrier
Aircraft
N211UA
Make and model
Boeing 777222
Aircraft serial
30217
Aircraft time
25,018 hours, 5,745 cycles
Engine
Pwa PW4077
Engine time
23,932 hours, 5,518 cycles
Part
Blades
Condition
Damaged
Location
Nr 2 Engine
Stage of operation
CL
How discovered
O
Nature of condition
A
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RTFL DUE TO NR 2 ENGINE COMPRESSOR STALL. [08-21-07] SURGED IN CLB. EGT EXCEEDED RL FOR 2:37; PEAK 733¡C. SHUTDOWN. METAL IN TAILPIPE. ENGINE REPLACED AT ORD. SHOP DISASSEMBLY REVEALED EXTREME DAMAGE INSIDE THE HP COMPRESSOR. ALL BLADES SHOWED SEVERE BMOD AND HEAT DISTRESS, POSSIBLY FROM A RESULTANT TITANIUM FIRE. ONE STAGE-5 BLADE HAD LIBERATED JUST ABOVE THE PLATFORM. THERE IS EVIDENCE OF A CRACK PROGRESSING FROM FATIGUE, BUT DUE TO THE EXTENSIVE NATURE OF THE DAMAGE, THE CRACK ORIGIN COULD NOT BE DETERMINED. THE BLADE WILL BE RETURNED TO PRATT & WHITNEY FOR FURTHER ANALYSIS. THE HPC ROTOR, SN B77021 HAD 6620 HOURS (1398 CYCLES) SINCE RE-BUILD.