Service difficulty report · Blade · Boeing 777222

Difficulty date
August 1, 2007
Submitted
August 8, 2007
Operation
Air carrier
Aircraft
N215UA
Make and model
Boeing 777222
Aircraft serial
30221
Aircraft time
24,625 hours, 5,569 cycles
Engine
Pwa PW4077
Engine time
23,658 hours, 5,420 cycles
Part
Blade
Condition
Damaged
Location
Hpc
Stage of operation
CL
How discovered
O
Nature of condition
O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RTFL UNDER AMBER ALERT AFTER EXPERIENCING SURGE ON NR 2 ENGINE. ENGINE WAS REPLACED AT SFO. SHOP TEARDOWN FOUND HEAVY HPC BLADE DAMAGE THROUGHOUT THE COMPRESSOR. THE DAMAGE RESULTED FROM LIBERATION OF OF SEVERAL STAGE-6 VARIABLE STATOR VANE TRUNNION 'BUTTONS'. THIS IS A KNOWN INDUSTRY PROBLEM. CURRENT FIXES ARE TO RTV THE INNER SHROUD CAVITIES TO CONTAIN BROKEN BUTTONS, AND PREVENT THEM FROM ENTERING THE GASPATH. THE SECOND FIX IS TO INSTALL NEW MATERIAL INNER TRUNNION BUSHINGS THAT ARE MORE RESISTANT TO WEAR. UA INCORPORATES BOTH AT HPC REBUILD.