Service difficulty report · Blades · Boeing 777222

Difficulty date
December 5, 2007
Submitted
December 6, 2007
Operation
Air carrier
Aircraft
N772UA
Make and model
Boeing 777222
Aircraft serial
26930
Aircraft time
48,553 hours, 9,246 cycles
Engine
Pwa PW4077
Engine time
40,355 hours, 7,779 cycles
Part
Blades
Condition
Failed
Location
Rt Engine
Stage of operation
TX
How discovered
O
Nature of condition
E
Precautionary procedure
D

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FLIGHT CANCELLED DUE TO RT ENGINE VIBRATION AND METAL CHIPS FOUND ON DETECTOR. ENGINE REPLACED AT LHR. SHOP TEARDOWN REVEALED ONE STAGE-2 HP TURBINE BLADE FRACTURED AT THE AIRFOIL MID-SPAN. THE FRACTURE WAS THE RESULT OF INTERNAL SULFIDATION RESULTING FROM TURBO TIP CONTAMINATION. THIS WAS THE RESULT OF A REPAIR/ MANUFACTURE PROCESS ERROR THAT HAS SINCE BEEN CORRECTED BY PRATT & WHITNEY. UA IS REPLACING SUSPECT CONTAMINATED BLADES AT SHOP VISIT.