Service difficulty report · Bulkhead · Cessna 177B

Difficulty date
April 1, 2008
Submitted
April 23, 2008
Operation
General aviation
Aircraft
N99NA
Make and model
Cessna 177B
Aircraft serial
17702697
Engine
Lyc O360*
Part
Bulkhead
Part number
12210628
Condition
Cracked
Location
Rt Wing
Part time
6,339 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE INSPECTION, FOUND PART CRACKED. CHECKED (2) OTHER CARDINALS THAT HAPPENED TO BE IN OUR SHOP AND FOUND (1) OF THEM TO HAVE A SIMILAR CRACK. THIS SECTION OF THE BULKHEAD IS THE ATTACH STRUCTURE FOR THE LOWER ATTACH ANGLE FOR THE IB FLAP DRIVE BELLCRANK. IT IS CURIOUS THAT THE FACTORY INSTALLED SOME EXTRA REINFORCEMENT STRUCTURE (A BRACKET) IN THIS POSITION IN THE LT WING. THERE ARE EVEN SOME (PILOT DRILL) (PD) HOLES DRILLED AT THE FACTORY IN THE RIB AND HEAVY ATTACH ANGLE ON THE AFFECTED RT SIDE. IT WOULD APPEAR THAT BOTH LT AND RT BELLCRANKS WOULD EXPERIENCE THE SAME FORE-AFT FORCES BY AIR LOADS ON THE FLAPS. SO WHY REINFORCE ONLY ONE SIDE? IS IT POSSIBLE THAT THE FACTORY ASSY LINE NEGLECTED TO INSTALL AN INTENDED SIMILAR REINFORCEMENT ON THE RT SIDE? (K)

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