Service difficulty report · Gear

Difficulty date
March 22, 2008
Submitted
July 9, 2008
Operation
General aviation
Aircraft
N2354B
Aircraft serial
0077
Engine
Cont IO550N
Part
Gear
Condition
Stripped
Location
Magneto
Component
Magneto
Component part number
1050055G1
Stage of operation
TO
How discovered
O
Nature of condition
E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

A PRE-TAKEOFF ENGINE RUNUP WAS SATISFACTORY. SHORTLY AFTER LIFTOFF THE AIRCRAFT BEGAN VIBRATING SUBSTANTIALLY. AFTER REACHING PATTERN ALITUDE, REDUCED POWER AND SWITCHED TO LT MAGNETO OPERATION AND THE ENGINE RAN SMOOTHLY. SWITCHED TO RT MAGNETO OPERATION THE ENGINE ESSENTIALLY DIED AND UPON RETURNING TO "LT" THE ENGINE EXPERIENCED AN AFTER FIRE (AKA BACKFIRE) THEN RAN SMOOTHLY ONCE AGAIN. RETURNED TO THE DEPARTURE AIRPORT AND REMOVED THE ENGINE COWLING. REMOVED THE TIMING PLUG ON THE RT MAG AND FOUND THE DISTRIBUTOR GEAR WOULD TURN FREELY. REMOVED THE MAGNETO. PARTIAL DISASSEMBLY REVEALED THE DISTRIBUTOR GEAR WAS STRIPPED OF NEARLY HALF ITS TEETH. BOTH MAGNETOS HAVE SINCE BEEN REPLACED. EACH MAGNETO HAS A THREADED HOLE ON THE TOP OF THE HOUSING WITH A SOLID PLASTIC PLUG WHICH CAN BE REMOVED TO VIEW THE DISTRIBUTOR GEAR. ADDITIONALLY EACH MAGNETO HAS A THREADED HOLE ON THE BOTTOM OF THE MAGNETO.