Service difficulty report · Guide · Cessna 172S

Difficulty date
July 30, 2008
Submitted
August 7, 2008
Operation
General aviation
Aircraft
N543ER
Make and model
Cessna 172S
Aircraft serial
172S10522
Engine
Lyc IO360L2A
Part
Guide
Part number
74230
Condition
Seized
Location
Cylinder Head
Part time
889 hours
Stage of operation
NR
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING FLIGHT, THE ENGINE STARTED RUNNING ROUGH AND LOST POWER. EMERGENCY LANDING COMPLETED WITHOUT DAMAGE OR INJURY. MAINT FOUND THE NR 3 EXHAUST VALVE SEIZED IN THE VALVE GUIDE. FURTHER INVESTIGATION FOUND THE GUIDE BROKEN IN THE CYLINDER HEAD. OPERATOR HAS AIRCRAFT WITH THE NEW ROLLER TAPPET ENGINES. HAVE BEEN PERFORMING A SB388C INSPECTION ON THE REST OF THE FLEET AND HAVE FOUND THE MAJORITY OF THE EXHAUST VALVES FOR ALL CYLINDERS TO BE TIGHT IN THE GUIDES. MFG RECOMMENDS A 1000 HOUR INTERVAL FOR THESE ENGINES FOR SB388C INSPECTION. WILL BE INITIATING A 600 HOUR INTERVAL FOR THE SB388C FOR OUR FLEET. HAVE REVISED LEANING PROCEDURES. (K)

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