Service difficulty report · Piston Ring · Cessna 177RG

Difficulty date
August 5, 2008
Submitted
September 16, 2008
Operation
General aviation
Aircraft
N2170Q
Make and model
Cessna 177RG
Aircraft serial
177RG0570
Engine
Lyc IO360A1B6
Part
Piston Ring
Part number
ST203P010
Condition
Mismanufactured
Location
Engine
Part time
25 hours
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE WAS OVERHAULED USING MFG PISTON RINGS ST203P010. AFTER 25.4 HRS, RINGS STILL NOT SEATED AND EXCESSIVE BLOW-BY WAS FOULING PLUGS. REPLACED WITH ANOTHER SET OF ST203P010 AFTER HAVING CYLINDERS REWORKED. AFTER 4.2 HRS, ENGINE WAS OPERATING SO POORLY, DUE TO BLOW-BY, THAT IT WAS CONSIDERED UNSAFE AND GROUNDED. INDEPENDENT HARDNESS TESTING BY QUALITY TESTING SVCS, INC, COMFIRMED THE RINGS WERE SOFT. COMPARATIVE TESTS WERE PERFORMED AGAINST PISTON RINGS. AFTER SWITCHING TO OTHER, THERE HAVE BEEN NO PROBLEMS.(K)

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