Service difficulty report · Casting · Diamon DA40

Difficulty date
September 17, 2008
Submitted
September 30, 2008
Operation
General aviation
Aircraft
N273DS
Make and model
Diamon DA40
Aircraft serial
40954
Engine
Cont IO360*
Part
Casting
Condition
Broken
Location
Starter
Component
Starter
Component part number
14924LS
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CUSTOMER ATTEMPTED TO START ENGINE. WHILE CRANKING ENGINE, CUSTOMER REPORTED A LOUD "CLUNK" AND THE PROPELLER STOPPED ROTATING. INVESTIGATED PROBLEM AND FOUND THE STARTER DRIVE CASTING BROKE FROM STARTER MOTOR. THE CASTING INCLUDED A BEARING FOR THE STARTER DRIVE SHAFT. SHAFT AND BENDIX GEAR WAS STILL ATTACHED TO THE STARTER MOTOR. (K)

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