Service difficulty report · Cylinder · Beech A36

Difficulty date
October 14, 2008
Submitted
October 14, 2008
Operation
General aviation
Aircraft
N6036
Make and model
Beech A36
Aircraft serial
E1422
Aircraft time
3,925 hours
Engine
Cont IO550*
Engine time
1,190 hours
Part
Cylinder
Part number
AEC631397
Part serial
2143210
Condition
Cracked
Location
Nr 1
Part time
355 hours
Stage of operation
TO
How discovered
O
Nature of condition
E
Precautionary procedure
C

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT OWNER REPORTED SEVERE VIBRATION. AFTER INSPECTION IT WAS FOUND THAT SPINNER BULKHEAD WAS SEVERELY CRACKED. AFTER FURTHER INSPECTION NR 1 CYLINDER WAS FOUND TO BE CRACKED ALL AROUND THE CIRCUMFERENCE OF THE CYLINDER DIAMETER. THE CRACK WAS RIGHT AT THE 9TH AND 10TH COOLING FINS. THIS CYLINDER HAD A TOTAL TIME OF 355 HOURS SINCE NEW. THIS CYLINDER, DUE TO IT'S IDENTIFICATION MARKINGS DID NOT APPLY TO AD 2004-8-10, HOWEVER IT DID APPLY TO ECI'S MSB 06-2 WHICH IDENTIFIES THIS CYLINDER FOR INSPECTION FOR CRACKS. THE AD 2004-8-10 SHOULD PROBABLY INCLUDE ALL CYLINDERS IN ECI'S MSB 06-2. THE CONDITION WAS REPORTED IMMEDIATELY AFTER TAKEOFF AND THE PILOT RETURNED IMMEDIATELY TO THE AIRPORT AND LANDED UNEVENTFULLY. WHEN DISASSEMBLING TO REMOVE THE CYLINDER, THE CYLINDER ASSEMBLY CAME OFF IN 2 PIECES, THE CRACK WAS SEVERE AND WENT ALL THE WAY THROUGH THE CYLINDER WALLS RIGHT WHERE THE CYLINDER BORE AND THE COMBUSTION CHAMBER MEET.

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