Service difficulty report · Pinion Gear · Bolkms BO105LSA3

Difficulty date
November 19, 2008
Submitted
December 16, 2008
Operation
General aviation
Aircraft
N315LS
Make and model
Bolkms BO105LSA3
Aircraft serial
2033
Part
Pinion Gear
Part number
4639306038
Condition
Deformed
Location
Tail Rotor Drive
Component
Main Gearbox
Component part number
4639001006
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE MAIN TRANSMISSION WAS DELIVERED FOR OVERHAUL. THERE WAS NO NOTICE ABOUT AN INCIDENT OR A CHIP WARNING. CHIP DETECTOR AND OIL FILTER WERE CLEAN. AT THE BEGINNING OF THE DISASSEMBLY, MECHANIC NOTED THAT THE TAILROTOR DRIVE DIDN’T MOVE WHEN THE INPUT FLANGE WAS TURNED. AFTER REMOVING THE UPPER HOUSING, A SEVERE DAMAGE OF THE TAIL ROTOR DRIVE PINION AND THE ASSOCIATED ROLLER BEARINGS WAS DETECTED. THE BEARING WAS CRACKED AND THE TEETH OF THE PINION WERE SEVERELY DEFORMED. THERE WERE MANY METAL CHIPS INSIDE THE GEARBOX. (K)