SDR 2009F00093

Service difficulty report · Igniter · Cessna 560CESSNA

Difficulty date
October 6, 2009
Submitted
October 6, 2009
Operation
Air carrier
Aircraft
N115K
Make and model
Cessna 560CESSNA
Aircraft serial
5600148
Aircraft time
5,688 hours, 4,675 cycles
Engine
Pwa JT15D5
Part
Igniter
Part number
CH346593EXJ
Condition
Cracked
Location
Engine
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIR CARRIER DISCOVERED THAT NEWLY PURCHASED IGNITERS WERE CRACKING AT HEX NUT DURING INSTALLATION. CRACKING OCCURED PRIOR TO REACHING CMM SPECIFIED TORQUE VALUE. AIR CARRIER COMMENTED THAT ON THREE SEPERATE OCCASIONS, IGNITOR ASSEMBLIES HAD CRACKED DURING INSTALLATION JUST PRIOR TO BEING TORQUED TO MAX VALUE. THE MECHANICS INSTALLING WOULD HEAR A CRACK SOUND PROMPTING REMOVAL AND DISCOVERY OF FAILURE.