Service difficulty report · Wire Harness · Diamon DA42

Difficulty date
February 26, 2009
Submitted
March 11, 2009
Operation
General aviation
Aircraft
N49LU
Make and model
Diamon DA42
Aircraft serial
42AC079
Engine
Thielt TAE1250299
Part
Wire Harness
Part number
057150E000902
Condition
Burned
Location
Fadec
Stage of operation
CR
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING IMC FLIGHT, THE RT ENGINE EXPERIENCED A RAPID 50 PERCENT POWER EXCURSION DOWNWARD TO 25 PERCENT AND RAPID SURGING THEREAFTER. AN EMERGENCY WAS DECLARED TO ATC, THE FLIGHT COMPLETED SAFELY. INVESTIGATION: ON THE FADEC ENGINE WIRING LOOM, THE PROPELLER CONTROL VALVE CONNECTOR CONTACTS WERE FOUND BURNED FROM ARCING, AND THE CONTACTS WERE MECHANICALLY SPREAD AND NO LONGER ABLE TO MAKE GOOD CONTACT WITH THE PROP CONTROL VALVE SPADE TYPE PINS. IF THIS CONNECTOR LOSES CONDUCTIVITY WITH THE PROPELLER CONTROL VALVE IN FLIGHT, THE PROP "FAIL SAFES" TO FEATHER, SHUTTING THE ENGINE DOWN. THIS OPERATOR HAS HAD SEVERAL PROBLEMS WITH THESES ENGINES DEEP SURGING, INCLUDING ONE IN-FLIGHT. (K)

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