Service difficulty report · Tank · Diamon DA40

Difficulty date
April 10, 2009
Submitted
April 20, 2009
Operation
General aviation
Aircraft
N866DS
Make and model
Diamon DA40
Aircraft serial
40766
Part
Tank
Part number
D4128073000
Part serial
0469
Condition
Leaking
Location
Lt Wng
Part time
211 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ANNUAL INSP, FOUND SMALL FUEL LEAKS ORIGINATING FROM PIN-HOLE SIDE VOIDS IN WELD BEADS FROM TANK MANUFACTURING. FOUND 1 LEAK PER TANK AT DIFFERENT LOCATIONS. INNER TANK PN DA41-2817-10-001, SN 1340, LEAK FOUND BELOW LOW LEVEL SENSOR BOSS WELD BEAD. MIDDLE TANK - PN DA4-2817-20-0071, SN 0670, LEAK FOUND ON OUTLET COLLAR WELD BEAD. OUTER TANK - PN D41-2807-30-00, SN 0469, LEAK FOUND ON PERIMETER WELD BEAD FOR INNER END CAP. RECOMMENDED REPAIR WOULD REQUIRE SPOT WELD OVER VOID. THIS ACFT RECEIVED WARRANTY REPLACEMENT TANKS FOR CORRECTIVE ACTION. (K)

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