Service difficulty report · Starflex · Snias AS350B3

Difficulty date
July 1, 2009
Submitted
July 1, 2009
Operation
General aviation
Aircraft
N791AM
Make and model
Snias AS350B3
Aircraft serial
4335
Aircraft time
970 hours, 1,116 cycles
Engine
Tmeca ARRIEL2B1
Engine time
849 hours, 590 cycles
Part
Starflex
Part number
350A31191701
Part serial
M3081
Condition
Debonded
Location
Rotor Head
Part time
970 hours, 1,116 cycles
Component
Rotor Head
Component part number
355A31000201N
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A DAILY INSP, CRACKS WERE NOTED ON MAIN ROTOR STARFLEX IN THE ADHESIVE BOND FILLET THAT BONDS BUSH ONTO THE STARFLEX ARM. THERE WAS NO INDICATION OF A BOND SEPARATION OR GAP BETWEEN THE BUSH AND STARFLEX. UTILIZING THE PROCEDURE FROM THE MM IN CHAPTER 62.20.00.601 PARAGRAPH 7A, TEST WAS PERFORMED BY APPLING THE ROTOR BRAKE AND FLAPPING BLADE AND LEADING AND LAGGING BLADE TO CHECK FOR BOND SEPARATION. WITH NO MOVEMENT OF SEPARATION NOTED THE SLEEVE ASSY WAS THEN REMOVED TO FURTHER INSPECT THE BUSH. BY GRIPPING THE BUSH WITH THE HAND IT COULD BE ROTATED ABOUT .0625 OF A TURN THUS CONFIRMING A DISBONDED BUSH WHICH IS CAUSE FOR REPLACEMENT OF THE STARFLEX ASSY.